Haulage

Also known asRope Haulage, Main and Tail (The two-rope system, main rope out and tail rope back.), Main and Tail Haulage, Tail Rope, Horse Haulage, Jig Brow, Underground Haulage
CategoryStructures & Machinery

The movement of coal, ore, materials and men along the roadways of a mine, as distinct from winding them up and down the shaft. Barrowman's 1886 glossary defines it simply as the transit of mineral by horses or by mechanical means; a later definition makes the distinction plainer, calling haulage the transport of men, materials or ore from one point to another in a broadly horizontal direction, against hoisting for the vertical.

A stationary steam haulage engine with its drum and gearing, standing in a ruined engine house.
Marine Colliery haulage engine Chris Allen, CC BY-SA 2.0, via Wikimedia Commons

Historical usage

Haulage grew with the size of workings. While faces were close to the shaft, men and boys pushed or dragged the tubs themselves and horses did the rest. As takes extended a mile and more from the pit bottom, rope haulage driven by a stationary engine became the only practical answer, and the engine houses, drums and rope roads became a permanent part of the mine's layout. Whole grades of labour grew up around it: the haulage boy of thirteen to eighteen who clipped and unclipped tubs on the moving rope of a main road or pit bottom; the older lad working supplies in and empties out along the panel gates; the driver in charge of a pony. From the mid twentieth century the National Coal Board's reorganisation schemes replaced rope haulage on the main roads with trunk conveyor systems and battery locomotives, and the rope roads survived mainly for supplies and men.

How it worked

Three broad systems carried the work, and most collieries used all three at once on different roads.

Horse and pony haulage worked the branch roads and the gate ends, where the loads were small and the routes changed as the faces advanced. A driver took a set of tubs from the face to the landing and brought the empties back.

Self-acting or gravity haulage needed no power at all. On a jig brow — an inclined track — the weight of the full tubs running down lowered them and drew the empties up on the same rope over a drum at the top.

Engine haulage took the main roads. In the main and tail system two drums on one engine worked two ropes: the main rope pulled the loaded set one way and the tail rope pulled the empties back, so the set travelled out and in on the same single track. On a steep grade the same arrangement could be worked by the descending fulls alone. In endless haulage a single rope ran continuously in one direction around a driving wheel and back, carried on rollers set in the floor or hung from the roof, and tubs were clipped to it in gangs as they came up and unclipped at the far end; an earlier version used an endless chain instead of a rope. Because the rope never stopped, an endless road could take a steady stream of traffic where a main and tail road had to wait for each set to complete its journey.

Why it was used

A shaft can only wind what the roadways bring to it. Rope haulage let a colliery work ground far beyond the reach of horses, at a speed and in quantities a horse road could not match, using one engine on the surface or at the pit bottom rather than power at every point of the system. Self-acting inclines went further still and worked for nothing, using the weight of the coal itself.

Risks & limitations

Haulage roads were among the most dangerous places in a mine, and the colliery fatality lists are full of men and boys crushed between tubs, run over by runaway sets, struck by a broken rope or caught by a coupling that parted on a brow. The hazards were structural: a moving rope in a low roadway that men had to walk beside, sets travelling faster than a man could get out of their way, and manholes set too far apart to reach. Ropes stretched and frayed, clips slipped, and a set that broke away on an incline ran until it hit something. Rope haulage also fixed a mine's layout in place: the roads had to be kept straight, graded and open, and moving a haulage engine was a major undertaking.

Regional variation

The vocabulary is strongly regional. A set of tubs coupled together is a race or rake in Scotland, a journey in South Wales and the north east, and a gang or a set elsewhere; the vehicles themselves are hutches in Scotland, tubs or trams in England and drams in South Wales. An inclined haulage road is a brae in Scotland and a brow or a jig in England. The systems themselves were general across the coalfields.

Mines associated with this term

5 examples chosen from 105 linked records — the term page is not an index.

Disasters associated with this term

5 examples chosen from 26 linked records, most direct relationship first.

Sources

  1. (primary) Glossary of Mining and Geordie Words — Durham Mining Museum
  2. (primary) Glossary of Scotch Mining Terms — James Barrowman (1886), via Scottish Mining Website
  3. (secondary) Pit Terminology — Healey Hero

Record created: 29 September 2026 · Last researched: 29 September 2026

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